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Poultry Processing


Course Description

Basic principles and methods of processing poultry and eggs. Broiler harvesting, slaughter, evisceration, plant sanitation, microbiology, inspection, grading, regulations, water and waste water handling, quality control and HACCP plans, and further processing.

Additional Requirements for Graduate Students:
Product development report. Library reading assignments in current scientific and trade journals. Extra exam sections are based on readings. Formal term paper.


Athena Title

Poultry Processing


Prerequisite

POUL 3220 or FDST 3000 or permission of department


Semester Course Offered

Offered spring


Grading System

A - F (Traditional)


Student learning Outcomes

  • To teach students the basic principles of poultry processing which includes the interaction of poultry production, biology, microbiology, regulations and management as they pertain to the conversion of poultry livestock to food.
  • Expected outcomes are that students will gain both scientific background to the technology of poultry processing but will also gain valuable hands-on experience using pilot-plant scale laboratory exercises and projects.

Topical Outline

  • Lecture Topical Outline:
  • Introduction and history of the broiler processing industry
  • Poultry market classes and definitions
  • Effects of live bird production practices on processing and product quality
  • Broiler processing: a. catching and hauling b. live shrinkage c. hanging, stunning, and killing d. scalding and picking e. evisceration f. chilling g. sizing, packing, and product forms
  • Inspection and grading
  • Water usage, water quality, waste disposal and by-product utilization
  • Quality control, yields and processing standards, HACCP
  • Poultry products microbiology and plant sanitation
  • Regulatory agencies
  • Further processing
  • Poultry meat science
  • Chemical and nutrient composition of poultry meat and poultry products
  • Poultry meat quality - appearance, texture, juiciness, and flavor
  • Laboratory Topical Outline:
  • Processing I: Feed withdrawal, holding, and slaughter techniques and yields
  • Processing II: Continuation of Processing I with evisceration, chilling, and yields
  • Cut-up and deboning: Techniques and yields
  • Wastewater analyses: BOD, COD, TSS, DAF
  • Field trip to a poultry slaughter plant
  • Microbiology I: Shelf life and plant sanitation
  • Microbiology II: Food safety and pathogenic organisms
  • Microbiology III: Rapid methods and completion of sections I and II
  • Further processing I: Raw product marination, tumbling, and injection
  • Further processing II: Product formulation - patties, nuggets, emulsion products
  • Further processing III: Cooking
  • Poultry products quality: Texture, color, juiciness, and flavor
  • Poultry products analyses: Proximate and specific analyses
  • Field Trip to a further processing plant (time permitting)
  • Poultry product development demonstrations (student assignments)

Syllabus


Public CV